1. Safety 1-1
- 1.1 General Safety Instructions 1-3
- 1.2 Precautions in Handling Cutters 1-6
- 1.3 Precautions for Preparation before Operation 1-7
- 1.4 Precautions for Operation 1-8
- 1.5 Precautions for Maintenance and Service 1-11
- 1.6 Warning Labels 1-12
- 1.7 Various Face Plates 1-13
2. Installation 2-1
- 2.1 Installation of Leg Base 2-1
- 2.2 Installation of Touch Switch 2-2
- 2.3 Installation of Apron 2-2
- 2.4 Place for Installation 2-3
- 2.5 Power Supply 2-4
3. Operation 3-1
- 3.1 Outline of Machine 3-1
- 3.2 External View and Name of Each Part 3-1
- 3.3 Accessories 3-2
- 3.3.1 Standard Accessories 3-2
- 3.3.2 Optional Accessories 3-3
- 3.4 Dangerous Parts 3-9
- 3.5 Positions of Safety Switches 3-10
- 3.6 Operating Panel 3-11
- 3.6.1 Names and Functions of Lamps and Switches 3-11
- 3.6.2 Types & Default Settings for “Cutter,” “Mode,” and “Size” 3-14
- 3.6.3 Cutting Size List 3-15
- 3.6.4 Messages to be displayed 3-16
- 3.6.5 How to Use Operating Panel 3-18
- 3.7 Opening and Closing of Front Door and Covers 3-20
- 3.7.1 Front Door 3-20
- 3.7.2 Top Cover 3-20
- 3.7.3 Gear Cover 3-21
- 3.7.4 Hood Disk 3-21
- 3.8 Preparation before Operation 3-23
- 3.8.1 Lubrication 3-23
- 3.8.2 Attachment of Standard Cutter Assembly 3-24
- 3.8.3 Tension Spring 3-27
- 3.8.4 Rinsing of Machine (Hot Water Washing) 3-27
- 3.9 How to Cut Food Materials 3-28
- 3.9.1 Standard Types of Slicing & Settings for the Machine 3-28
- 3.9.2 How to Align Materials 3-28
- 3.10 Precautions for Operations 3-30
- 3.11 How to Stop Operations 3-35
- 3.12 How to Use Optional Accessories 3-35
- 3.12.1 How to Install Disk Cutters (Optional) 3-36
- 3.12.2 Adjustment of Slicing Thickness (Twin-Type Slicing Disk Cutter) 3-37
- 3.12.3 Adjustment of Slicing Thickness (Single-Type Slicing Disk Cutter) 3-37
- 3.12.4 Adjustment of Slicing Thickness (Adjustable Twin Slicing Disk Cutter) 3-38
- 3.12.5 Thickness Adjustment between Disk Cutter and Operating Panel 3-39
- 3.12.6 How to Mount the Hopper 3-39
4.Cleaning and Servicing After Use 4-1
- 4.1 How to Clean and Rinse the Machine 4-1
- 4.1.1 Cleaning Procedure 4-2
- 4.1.2 Detachment and Attachment of Upper Conveyor Belt 4-3
- 4.1.3 Detachment and Attachment of Lower Conveyor Belt 4-5
- 4.1.4 Detachment and Attachment of Roll Cover 4-7
- 4.1.5 Detachment and Attachment of Apron 4-8
- 4.2 Lubrication 4-8
- 4.3 Blade Sharpening 4-8
- 4.3.1 Blade Shape 4-9
- 4.3.2 How to Sharpen Blades 4-10
- 4.3.3 Rectangular Blade for Strip Cutting, Sticking, and Rectangle Cutting 4-10
5. Daily Inspection and Maintenance 5-1
- 5.1 Conveyor Belt 5-1
- 5.2 Chain, Chain Sprocket, and Universal Joint 5-1
- 5.3 Lower Conveyor Drive Gear 5-2
- 5.4 Oil Seal 5-2
- 5.5 Important Points in Daily Check and Maintenance 5-2
6. Troubleshooting 6-1
7. Adjustment 7-1
8. Replacement of Mechanical Parts 8-1
- 8.1 Replacement of Timing Belt 8-2
- 8.2 Replacement of 25T Gear of Lower Conveyor Drive 8-2
- 8.3 Replacement of Cutter Spindle Box 8-3
- 8.4 Replacement of Chain 8-4
- 8.5 Replacement of Chain Sprocket (20T) 8-4
- 8.6 Replacement of Chain Sprocket (18T) 8-5
- 8.7 Replacement of Geared Motor 8-6
- 8.8 Adjustment of Mouth Frame 8-6
- 8.9 Replacement of Disk (Plastic) Cutter for Strip/Rectangle Cutting and Sticking 8-7
- 8.10 Replacement of Disk (Metal) Cutter for Strip/Rectangle Cutting and Sticking 8-8
9. Inspection of Electric Parts 9-1
- 9.2 Magnetic Proximity Switch 9-1
- 9.2 Magnetic Proximity Switch 9-1
- 9.3 Touch Switch 9-2
- 9.4 Switch Box 9-2
warranty
1. Safety
1. Safety
This instruction manual describes general safety instructions and precautions for the safe operation, inspection, maintenance, installation, relocation, transportation, and overhaul of this machine.
Before using this machine, carefully read this manual and fully understand these instructions.
The caution and warning labels, which are attached on the machine and described in this manual, are defined on the next page. The safety-related cautions, warnings and signals are marked with “!” to attract special attention.
The following marks are used to denote the safety precautions described in this manual and the warning labels attached on the machine.
!DANGER
This mark indicates very dangerous parts where failure to follow the instructions indicated on the labels will very likely cause death or serious injuries.
!WARNING
This mark indicates potentially dangerous parts where failure to follow the instructions may possibly cause death or serious injuries.
!CAUTION
This mark indicates potentially dangerous parts where failure to follow the instructions may cause injuries.
!IMPORTANT
This indicates food sanitation-related cautions.
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This mark indicates things that must not be done. |
| NOTE | This mark indicates important notices, precautions or notes related to the performance or service life of the machine. |
Be sure to follow the instructions regarding the safety issues described in this manual. It should be noted, however, that this manual does not cover all safety-related matters, and users must observe a high degree of precaution at all times when handling this machine. Operate or maintain this machine safely and take full responsibility for your actions.
1.1 General Safety Instructions
!Be Sure To Follow Safety Instructions.
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!Caution During Move and Transportation
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!Do Not Use This Machine To Cut Anything Other Than Food.
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!Do Not Modify This Machine.
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!Put On Protective Clothing.
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!Put On Sanitary Equipment.
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!Impact of External Noise
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!IMPORTANTKeep The Work Environment Clean And Sanitary.
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1.2 Precautions in Handling Cutters
!WARNING
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!IMPORTANT
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!CAUTION
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1.3 Precautions for Preparation before Operation
!WARNING
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!CAUTION
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!CAUTION
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!CAUTION
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1.4 Precautions for Operation
!DANGER
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!DANGER
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!DANGER
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!WARNING
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!WARNING
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!WARNING
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1.5 Precautions for Maintenance and Service
!WARNING
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!CAUTION
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1.6 Warning Labels


1.7 Various Face Plates


















