Vegetable slicer &dicer SEVENCHEFS by Iwatani-Emura

• SLICER ECD-202
• DICER DC-202
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• Customers Voice
• About Us
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1. Safety 1-1

• 1.1 General Safety Instructions 1-3
• 1.2 Precautions in Handling Cutters 1-6
• 1.3 Precautions for Preparation before Operation 1-7
• 1.4 Precautions for Operation 1-8
• 1.5 Precautions for Maintenance and Service 1-11
• 1.6 Warning Labels 1-12
• 1.7 Various Face Plates 1-13

2. Installation 2-1

• 2.1 Installation of Leg Base 2-1
• 2.2 Installation of Touch Switch 2-2
• 2.3 Installation of Apron 2-2
• 2.4 Place for Installation 2-3
• 2.5 Power Supply 2-4

3. Operation 3-1

• 3.1 Outline of Machine 3-1
• 3.2 External View and Name of Each Part 3-1
• 3.3 Accessories 3-2
• 3.3.1 Standard Accessories 3-2
• 3.3.2 Optional Accessories 3-3
• 3.4 Dangerous Parts 3-9
• 3.5 Positions of Safety Switches 3-10
• 3.6 Operating Panel 3-11
• 3.6.1 Names and Functions of Lamps and Switches 3-11
• 3.6.2 Types & Default Settings for “Cutter,” “Mode,” and “Size” 3-14
• 3.6.3 Cutting Size List 3-15
• 3.6.4 Messages to be displayed 3-16
• 3.6.5 How to Use Operating Panel 3-18
• 3.7 Opening and Closing of Front Door and Covers 3-20
• 3.7.1 Front Door 3-20
• 3.7.2 Top Cover 3-20
• 3.7.3 Gear Cover 3-21
• 3.7.4 Hood Disk 3-21
• 3.8 Preparation before Operation 3-23
• 3.8.1 Lubrication 3-23
• 3.8.2 Attachment of Standard Cutter Assembly 3-24
• 3.8.3 Tension Spring 3-27
• 3.8.4 Rinsing of Machine (Hot Water Washing) 3-27
• 3.9 How to Cut Food Materials 3-28
• 3.9.1 Standard Types of Slicing & Settings for the Machine 3-28
• 3.9.2 How to Align Materials 3-28
• 3.10 Precautions for Operations 3-30
• 3.11 How to Stop Operations 3-35
• 3.12 How to Use Optional Accessories 3-35
• 3.12.1 How to Install Disk Cutters (Optional) 3-36
• 3.12.2 Adjustment of Slicing Thickness (Twin-Type Slicing Disk Cutter) 3-37
• 3.12.3 Adjustment of Slicing Thickness (Single-Type Slicing Disk Cutter) 3-37
• 3.12.4 Adjustment of Slicing Thickness (Adjustable Twin Slicing Disk Cutter) 3-38
• 3.12.5 Thickness Adjustment between Disk Cutter and Operating Panel 3-39
• 3.12.6 How to Mount the Hopper 3-39
  

4.Cleaning and Servicing After Use 4-1

• 4.1 How to Clean and Rinse the Machine 4-1
• 4.1.1 Cleaning Procedure 4-2
• 4.1.2 Detachment and Attachment of Upper Conveyor Belt 4-3
• 4.1.3 Detachment and Attachment of Lower Conveyor Belt 4-5
• 4.1.4 Detachment and Attachment of Roll Cover 4-7
• 4.1.5 Detachment and Attachment of Apron 4-8
• 4.2 Lubrication 4-8
• 4.3 Blade Sharpening 4-8
• 4.3.1 Blade Shape 4-9
• 4.3.2 How to Sharpen Blades 4-10
• 4.3.3 Rectangular Blade for Strip Cutting, Sticking, and Rectangle Cutting 4-10

5. Daily Inspection and Maintenance 5-1

• 5.1 Conveyor Belt 5-1
• 5.2 Chain, Chain Sprocket, and Universal Joint 5-1
• 5.3 Lower Conveyor Drive Gear 5-2
• 5.4 Oil Seal 5-2
• 5.5 Important Points in Daily Check and Maintenance 5-2

6. Troubleshooting 6-1

• 6.1 Mechanical Trouble 6-1
• 6.2 Material Cutting Trouble 6-5

7. Adjustment 7-1

• 7.1 Adjustment of Conveyor Belt 7-1
• 7.2 Adjustment of Snap fastener 7-2

8. Replacement of Mechanical Parts 8-1

• 8.1 Replacement of Timing Belt 8-2
• 8.2 Replacement of 25T Gear of Lower Conveyor Drive 8-2
• 8.3 Replacement of Cutter Spindle Box 8-3
• 8.4 Replacement of Chain 8-4
• 8.5 Replacement of Chain Sprocket (20T) 8-4
• 8.6 Replacement of Chain Sprocket (18T) 8-5
• 8.7 Replacement of Geared Motor 8-6
• 8.8 Adjustment of Mouth Frame 8-6
• 8.9 Replacement of Disk (Plastic) Cutter for Strip/Rectangle Cutting and Sticking 8-7
• 8.10 Replacement of Disk (Metal) Cutter for Strip/Rectangle Cutting and Sticking 8-8

9. Inspection of Electric Parts 9-1

• 9.2 Magnetic Proximity Switch 9-1
• 9.2 Magnetic Proximity Switch 9-1
• 9.3 Touch Switch 9-2
• 9.4 Switch Box 9-2

warranty

• warranty

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5. Daily Inspection and Maintenance

※　To avoid injury, never inspect or perform maintenance without turning off the circuit breaker!!

5.1 Conveyor Belt

Check for a loose conveyor belt, belt deviation, and surface wear. If there is any problem, make proper adjustment or replacement in accordance with 4.1.2, 4.1.3 or 7.1.

5.2 Chain, Chain Sprocket, and Universal Joint

Rusted or lengthened chains and excessively worn sprockets should be replaced as soon as possible.
(Refer to 8.4 and 8.5.)
※ Never insert your hand in the machine during operation. You may be seriously injured.

NOTE If too long of a chain is used, the sprocket may be damaged. After replacement, apply grease to a new chain.

Also, check the universal joint for the upper conveyor drive. If the joint is rusted and not operating well, or it is worn excessively, replace it as soon as possible. (Refer to 8.5)

5.3 Lower Conveyor Drive Gear

※ Must not insert your hand in the machine during operation. You may be seriously injured. Remove the gear cover (refer to 3.7.3), and check the lower conveyor drive gear. If the gear is damaged or worn excessively, replace it in accordance with the procedure described in 8.2.

5.4 Oil Seal

Open the hood disk (refer to 3.7.4), and check for oil leakage from the spindle. If oil has leaked, contact EMURA

NOTE Use the designated oil and parts. Do not splash water onto electric parts. Do not modify the machine.

• During daily operations or servicing, take note of the following issues. If there is any problem, promptly investigate the cause and take proper measures. If the cause is uncertain, consult with EMURA FOOD MACHINE CO., LTD.
• Check for:
  (a) Abnormality in appearance or unusual noise
  (b) Abnormal machine motion (intermittent movement or large vibrations)
  (c) Loose or missing bolts or nuts