1. Safety 1-1
- 1.1 General Safety Instructions 1-3
- 1.2 Precautions in Handling Cutters 1-6
- 1.3 Precautions for Preparation before Operation 1-7
- 1.4 Precautions for Operation 1-8
- 1.5 Precautions for Maintenance and Service 1-11
- 1.6 Warning Labels 1-12
- 1.7 Various Face Plates 1-13
2. Installation 2-1
- 2.1 Installation of Leg Base 2-1
- 2.2 Installation of Touch Switch 2-2
- 2.3 Installation of Apron 2-2
- 2.4 Place for Installation 2-3
- 2.5 Power Supply 2-4
3. Operation 3-1
- 3.1 Outline of Machine 3-1
- 3.2 External View and Name of Each Part 3-1
- 3.3 Accessories 3-2
- 3.3.1 Standard Accessories 3-2
- 3.3.2 Optional Accessories 3-3
- 3.4 Dangerous Parts 3-9
- 3.5 Positions of Safety Switches 3-10
- 3.6 Operating Panel 3-11
- 3.6.1 Names and Functions of Lamps and Switches 3-11
- 3.6.2 Types & Default Settings for “Cutter,” “Mode,” and “Size” 3-14
- 3.6.3 Cutting Size List 3-15
- 3.6.4 Messages to be displayed 3-16
- 3.6.5 How to Use Operating Panel 3-18
- 3.7 Opening and Closing of Front Door and Covers 3-20
- 3.7.1 Front Door 3-20
- 3.7.2 Top Cover 3-20
- 3.7.3 Gear Cover 3-21
- 3.7.4 Hood Disk 3-21
- 3.8 Preparation before Operation 3-23
- 3.8.1 Lubrication 3-23
- 3.8.2 Attachment of Standard Cutter Assembly 3-24
- 3.8.3 Tension Spring 3-27
- 3.8.4 Rinsing of Machine (Hot Water Washing) 3-27
- 3.9 How to Cut Food Materials 3-28
- 3.9.1 Standard Types of Slicing & Settings for the Machine 3-28
- 3.9.2 How to Align Materials 3-28
- 3.10 Precautions for Operations 3-30
- 3.11 How to Stop Operations 3-35
- 3.12 How to Use Optional Accessories 3-35
- 3.12.1 How to Install Disk Cutters (Optional) 3-36
- 3.12.2 Adjustment of Slicing Thickness (Twin-Type Slicing Disk Cutter) 3-37
- 3.12.3 Adjustment of Slicing Thickness (Single-Type Slicing Disk Cutter) 3-37
- 3.12.4 Adjustment of Slicing Thickness (Adjustable Twin Slicing Disk Cutter) 3-38
- 3.12.5 Thickness Adjustment between Disk Cutter and Operating Panel 3-39
- 3.12.6 How to Mount the Hopper 3-39
4.Cleaning and Servicing After Use 4-1
- 4.1 How to Clean and Rinse the Machine 4-1
- 4.1.1 Cleaning Procedure 4-2
- 4.1.2 Detachment and Attachment of Upper Conveyor Belt 4-3
- 4.1.3 Detachment and Attachment of Lower Conveyor Belt 4-5
- 4.1.4 Detachment and Attachment of Roll Cover 4-7
- 4.1.5 Detachment and Attachment of Apron 4-8
- 4.2 Lubrication 4-8
- 4.3 Blade Sharpening 4-8
- 4.3.1 Blade Shape 4-9
- 4.3.2 How to Sharpen Blades 4-10
- 4.3.3 Rectangular Blade for Strip Cutting, Sticking, and Rectangle Cutting 4-10
5. Daily Inspection and Maintenance 5-1
- 5.1 Conveyor Belt 5-1
- 5.2 Chain, Chain Sprocket, and Universal Joint 5-1
- 5.3 Lower Conveyor Drive Gear 5-2
- 5.4 Oil Seal 5-2
- 5.5 Important Points in Daily Check and Maintenance 5-2
6. Troubleshooting 6-1
7. Adjustment 7-1
8. Replacement of Mechanical Parts 8-1
- 8.1 Replacement of Timing Belt 8-2
- 8.2 Replacement of 25T Gear of Lower Conveyor Drive 8-2
- 8.3 Replacement of Cutter Spindle Box 8-3
- 8.4 Replacement of Chain 8-4
- 8.5 Replacement of Chain Sprocket (20T) 8-4
- 8.6 Replacement of Chain Sprocket (18T) 8-5
- 8.7 Replacement of Geared Motor 8-6
- 8.8 Adjustment of Mouth Frame 8-6
- 8.9 Replacement of Disk (Plastic) Cutter for Strip/Rectangle Cutting and Sticking 8-7
- 8.10 Replacement of Disk (Metal) Cutter for Strip/Rectangle Cutting and Sticking 8-8
9. Inspection of Electric Parts 9-1
- 9.2 Magnetic Proximity Switch 9-1
- 9.2 Magnetic Proximity Switch 9-1
- 9.3 Touch Switch 9-2
- 9.4 Switch Box 9-2
warranty
7. Adjustment
7.1 Adjustment of Conveyor Belt
- After replacing or removing the conveyor belt for cleaning, be sure to check the belt tension.
- If the upper conveyor belt is loose and skids, turn the right and left belt adjusting bolts equally clockwise to tighten the belt.
- The belt adjusting bolts for the upper conveyor belt can be turned by the hexagonal wrench key (6 mm) included in the accessory kit.
- If the upper conveyor belt is loose and skids, loosen the stopper belt adjusting bolts, turn the right and left belt adjusting bolts equally clockwise to tighten the belt.
If the conveyor belt comes into contact with the side wall, adjust it according to the following procedure.
- ① Set the “Size” to a larger value on the operating panel, and increase the conveyor belt feed rate (for reducing the adjustment time).
- ② Turn the belt adjusting bolt on the wall-contact side a half turn clockwise, and turn the belt adjusting bolt on the non-contact side a half turn counterclockwise(when the lower conveyor is adjusted, loosen the stopper of belt adjusting bolts, loosen the stopper of belt adjusting bolts and turn the right and left belt adjusting bolts).
- ③ While watching the wall-contact side, adjust it until the belt does not come into contact the side wall(after adjusting the lower conveyor belt).
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7.2. Adjustment of Snap Fastener
The snap fastener, which holds the hood disk with the conveyor frame, is located on the right side of the hood disk. If this fastener is loose, the hood disk may move dangerously during operations and could cause injury. For adjustment, properly tighten the inner screw in a fastened position with a flat-blade screwdriver, which should be inserted through the lever hole as shown in the figure below.
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NOTE
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