1. Safety 1-1
- 1.1 General Safety Instructions 1-3
- 1.2 Precautions in Handling Cutters 1-6
- 1.3 Precautions for Preparation before Operation 1-7
- 1.4 Precautions for Operation 1-8
- 1.5 Precautions for Maintenance and Service 1-11
- 1.6 Warning Labels 1-12
- 1.7 Various Face Plates 1-13
2. Installation 2-1
- 2.1 Installation of Leg Base 2-1
- 2.2 Installation of Touch Switch 2-2
- 2.3 Installation of Apron 2-2
- 2.4 Place for Installation 2-3
- 2.5 Power Supply 2-4
3. Operation 3-1
- 3.1 Outline of Machine 3-1
- 3.2 External View and Name of Each Part 3-1
- 3.3 Accessories 3-2
- 3.3.1 Standard Accessories 3-2
- 3.3.2 Optional Accessories 3-3
- 3.4 Dangerous Parts 3-9
- 3.5 Positions of Safety Switches 3-10
- 3.6 Operating Panel 3-11
- 3.6.1 Names and Functions of Lamps and Switches 3-11
- 3.6.2 Types & Default Settings for “Cutter,” “Mode,” and “Size” 3-14
- 3.6.3 Cutting Size List 3-15
- 3.6.4 Messages to be displayed 3-16
- 3.6.5 How to Use Operating Panel 3-18
- 3.7 Opening and Closing of Front Door and Covers 3-20
- 3.7.1 Front Door 3-20
- 3.7.2 Top Cover 3-20
- 3.7.3 Gear Cover 3-21
- 3.7.4 Hood Disk 3-21
- 3.8 Preparation before Operation 3-23
- 3.8.1 Lubrication 3-23
- 3.8.2 Attachment of Standard Cutter Assembly 3-24
- 3.8.3 Tension Spring 3-27
- 3.8.4 Rinsing of Machine (Hot Water Washing) 3-27
- 3.9 How to Cut Food Materials 3-28
- 3.9.1 Standard Types of Slicing & Settings for the Machine 3-28
- 3.9.2 How to Align Materials 3-28
- 3.10 Precautions for Operations 3-30
- 3.11 How to Stop Operations 3-35
- 3.12 How to Use Optional Accessories 3-35
- 3.12.1 How to Install Disk Cutters (Optional) 3-36
- 3.12.2 Adjustment of Slicing Thickness (Twin-Type Slicing Disk Cutter) 3-37
- 3.12.3 Adjustment of Slicing Thickness (Single-Type Slicing Disk Cutter) 3-37
- 3.12.4 Adjustment of Slicing Thickness (Adjustable Twin Slicing Disk Cutter) 3-38
- 3.12.5 Thickness Adjustment between Disk Cutter and Operating Panel 3-39
- 3.12.6 How to Mount the Hopper 3-39
4.Cleaning and Servicing After Use 4-1
- 4.1 How to Clean and Rinse the Machine 4-1
- 4.1.1 Cleaning Procedure 4-2
- 4.1.2 Detachment and Attachment of Upper Conveyor Belt 4-3
- 4.1.3 Detachment and Attachment of Lower Conveyor Belt 4-5
- 4.1.4 Detachment and Attachment of Roll Cover 4-7
- 4.1.5 Detachment and Attachment of Apron 4-8
- 4.2 Lubrication 4-8
- 4.3 Blade Sharpening 4-8
- 4.3.1 Blade Shape 4-9
- 4.3.2 How to Sharpen Blades 4-10
- 4.3.3 Rectangular Blade for Strip Cutting, Sticking, and Rectangle Cutting 4-10
5. Daily Inspection and Maintenance 5-1
- 5.1 Conveyor Belt 5-1
- 5.2 Chain, Chain Sprocket, and Universal Joint 5-1
- 5.3 Lower Conveyor Drive Gear 5-2
- 5.4 Oil Seal 5-2
- 5.5 Important Points in Daily Check and Maintenance 5-2
6. Troubleshooting 6-1
7. Adjustment 7-1
8. Replacement of Mechanical Parts 8-1
- 8.1 Replacement of Timing Belt 8-2
- 8.2 Replacement of 25T Gear of Lower Conveyor Drive 8-2
- 8.3 Replacement of Cutter Spindle Box 8-3
- 8.4 Replacement of Chain 8-4
- 8.5 Replacement of Chain Sprocket (20T) 8-4
- 8.6 Replacement of Chain Sprocket (18T) 8-5
- 8.7 Replacement of Geared Motor 8-6
- 8.8 Adjustment of Mouth Frame 8-6
- 8.9 Replacement of Disk (Plastic) Cutter for Strip/Rectangle Cutting and Sticking 8-7
- 8.10 Replacement of Disk (Metal) Cutter for Strip/Rectangle Cutting and Sticking 8-8
9. Inspection of Electric Parts 9-1
- 9.2 Magnetic Proximity Switch 9-1
- 9.2 Magnetic Proximity Switch 9-1
- 9.3 Touch Switch 9-2
- 9.4 Switch Box 9-2
warranty
9. Inspection of Electric Parts
!WARNING
|
 |
9.1 Power Cord
- If you find any damage (scratch, fissure, etc) on the wire covering of the power cord, replace the cord with a new one to prevent an electric shock or short circuit.
- Check that the power cord is securely connected with the attachment plug.
NOTE
|
 |
9.2 Magnetic Proximity Switch
Check that the machine will stop or will not start operations when the covers equipped with the magnetic proximity switches are opened or removed. When they are securely closed, the machine should allow for operations. |
 |
9.3 Touch Switch
- When you touch the switch bar (touch switch), the machine should stop.
9.4 Switch Box
Check each key, pushbutton and lamp on the switch box operating panel in accordance with 3.6.1 “Names and Functions of Lamps and Switches.” If any problem is found, contact EMURA FOOD MACHINE CO., LTD.
NOTE
|
